Gemlab Maxxi Muffle Furnace (Model M80P-1700)

Gemlab's Model M80P-1700 ("MAXXI MUFFLE"), all-in-one vertical muffle , bottom-loaded, furnace is the top of line with unparallel technology combined with superior longevity and incredible versatility designed by Ted Themelis for flawless performance.
The furnace is composed of four
integrated modules: a) Power Module, b) Furnace Module, c) Temperature control Module, d) Atmosphere control Module.
The furnace is able to heat-treat one crucible filled with 3,380 cts of rubies-sapphires at any temperature to 1700oC in air, reducing, oxidizing or in vacuum, with or without additives as desired by the user. The furnace may be used without muffle to increase loading capacity.

  Features & specifications
Semi-floor model 400 (D) x480 (W) x 1100 (H) mm
Net weighs is 128 kgs
Max. operating temperatue is 1700oC (in air). Best performance and longivity between 1200oC to 17000C (air, oxygen, other gases); maximum 1500oC (vacuum).
Loading capacity: Maximum 3.380 cts of corundum
Double steel shell design with dual air cooling fans
Full atmosphere control for reducing-oxidizing
Vacuum pump with valve and vacuum gauge
Molybdenum desilicide 1800-grade elements
Single program, auto tune, 51-step, artificial intelligent temperature programmer/controller with exceptional accuracy and easy operation.
Euroterm-brand SCR (Silicon Control Rectifier)
Long life Pt/Rh “B” type thermocouples (2 sets)
High energy fiber-board 1900-grade lining throughout
Analog and digital voltmeter, ammeter, on-off switch, key-switch, alarm-buzzer, hourmeter

Electric elevator control (UP, DOWN, STOP) for slow/rapid loading-unloading

Power: 2.2 KVA, plugs to any 220Vac 20A (1 phase)
Economical power consumption, only 1900 watts needed to maintain operating temp. at 1700oC
Safe and easy operation
Long-lasting performance
In stock, FOB Bangkok
One year warranty on all electric, electronic parts
Complete M80P-1700 US$17,500 FOB Bangkok


Model M80P-1700

 
Four integrated modules

Power Module


Furnace Module


Temp. Control Module

Atmo. Control Module

Power isolated transformer
Elevator assembly with controls (Up, Down, Stop, speed control)
Incoming power voltmeter and ammeter shown the power consumption
Mains (208-230 VAC, 20A, 1 phase) and breaker circuit

 

1900-grade fiberboard insulation

Molybdenum disilicide 1800-grade heating elements

Port for muffle and elevator assemblies
Heating chamber octagon-shape
Dual fans with auto start-stop switch
Artificial intelligent single program main temperature programmer-controller with 51-segments and accuracy +/- 1oC plus 1 digit.
Artificial intelligent temperature limit controller accuracy +/- 1oC with single set al ram point shuts down the furnace in the event the main programmer temperature controller is failed
B-type thermocouple (2 sets)
SCR (Silicon Control Rectifier), controller and Trigger for power control management
Instrumentation: Hourmeter shown heating element consumption hours, start, stop emergency buttons, on-off switch, IN analog ammeter, voltmeter, OUT analog voltmeter, ammeter.
Dual One-way gas valves
Dual Pressure gas regulators
Dual Pressure gauges
Dual Gas mixer
Dual on-off valves
Dual 150 mm flow meters
Back pressure gauge
Hoses, brass inlet, exhaust port

 

Modes of loading and loading capacities (Model M80P-1700)

The heating process of the stones is performed using an alumina (99.96% purity) muffle tube, COE (Close-One-End), OD=80 mm, L=280mm mm, fastened hermetically and securely with metal flange assembly.

In this mode, selected gases generated in the atmosphere control module can be purged directly to the muffle in "open-loop" mode, thus providing controllable atmosphere conditions with positive pressure up to maximum 1800oC temperature, or in vacuum -up to maximum 1500oC. The crucible is loaded in the chambers from the bottom using mechanical elevator and supported by special reticulated alumina post.

SELECTIVE LOADING. The unique feature of the M80N-1700 is the ability to load small quantities of ruby-sapphire in 6 alumina (99.6% purity) dishes which are inserted into the crucible and then in the muffle. Each dish is OD=59 mm, H=16 mm (each dish 321 cts, total 1,926 cts); the 6 dishes fit into one crucible OD=70mm H=100 mm. In this mode, stones from different localities, or stones with different features may be grouped and heated together on the same time, under the exact heating parameters without been mixed or contaminated each other. Likewise, fluxed and unfluxed stones may be placed in different dishes. Loading these stones in this method is particularly useful in research heating projects where contamination must be avoided and precision is required.

BATCH LOADING. To obtain maxiumm load capacity (3,380 cts) the corundum may be loaded in one crucible and inserted into the ceramic muffle tube. This mode is suitable for heating corundum in the bulk with or without using additives.

 

FURNACE

CONFIGURATION

SELECTIVE
LOADING

BULK
LOADING

 

GLIMPSES AND FEATURES FOR MODEL M80P-1700

Measuring the skin temperature in Model M80P at 1700oC shows about 43oC well- below the industry standard of 65oC.
Measuring the temperature of the heating element and strap in Model M80P at 1700oC shows about 233oC, well- below the industry standard of 350oC.
The glowing loaded crucible is lowered from the heating chamber of the M80P-1700 furnace from 1700oC to 1250oC in less than 20 minutes, a feature that cannot be achieved by any other conventional engineering method. The crucible is resting on a ceramic module of advance reticulated alumina ceramic characterized by its very low mass and height melting point.
Standard equipment included in Model M80P -1700

Heating elements. One set (4 ps) of 1800-grade MoSi2 heating elements. Maximum element temperature in air is 1810oC. Furnace temperature is 1700oC

Temperature sensor. Two sets of long life B-type thermocouple and two sets of thermocouple extension assembly.

Flange: One set of metal flanges consisting of a 3-part assembly and 2 pcs O-rings for sealing hermetically the 80mm muffle ceramic tube at the bottom open end. Flange is equipped with water cooling passages and fittings - ready to accept any water-cooling system if needed.


Ceramics (alumina 99.6% purity):
1 pc. crucible: OD=70 mm, L=95mm, V=309 cc net; load is ~3,380 cts of ruby-sapphire)
- 6 pcs dishes: OD=59 mm, H=16 mm, V= 153 cc net; load is ~321 cts of ruby-sapphire
Tube (muffle): 1 pc Close One End, OD=80 mm, L=280 mm

 
Main temperature programmer-controller: Single program, auto tune, 51-segment (steps), auto PID artificial intelligence temp. programmer-controller

Limit temperature: Single program, auto tune, single set point artificial intelligence temp. programmer-controller. Furnace is shut down automatically when the alarm temperature is reached.

Vacuum package: 1 pc pump (3.6 m3/h, 5 Pa, 150 W), 1 pc vacuum gauge, fittings and vacuum hose, solenoid valve and vacuum gauge. The vacuum assembly is used in conjunction with the muffle tube.

Full atmosphere control. Includes the following: two 150 mm flow flow-tubes, two pressure gauges, two pcs on-off valves, two pcs one-way gas valves for purging directly into the muffle selected gas ( nitrogen, oxygen), or any mixture of nitrogen-oxygen, or selected mixture of forming gas (hydro-nitro) for fully controllable atmosphere conditions to max. 1700oC. It can be used with half-muffle or with full-muffle tube.
Refractories (alumina 99.6% purity: 1 pc. reticulated alumina inserted in the muffle tube for holding the crucible above.

 
TERMS OF USE
GEMLAB - T.Themelis. copyright. 2011. All Rights Reserved